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Technology of Machine Tools
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Table of Contents

Technology of Machine Tools Section 1: Introduction to Machine Tools Unit 1: History of Machines Section 2: Machine Trade Opportunities Unit 2: Careers in the Metalworking Industry Unit 3: Getting the Job Section 3: Safety Unit 4: Safety in the Machine Shop Section 4: Job Planning Unit 5: Engineering Drawings Unit 6: Machining Procedures for Various Workpieces Section 5: Measurement Unit 7: Basic Measurement Unit 8: Squares and Surface Plates Unit 9: Micrometers Unit 10: Vernier Calipers Unit 11: Inside-, Depth-, and Height-Measuring Instruments Unit 12:Gage Blocks Unit 13: Angular Measurement Unit 14: Gages Unit 15: Comparison Measurement Unit 16: The Coordinate Measuring System Unit 17: Measuring with Light Waves Unit 18: Surface Finish Measurement Section 6: Layout Tools and Procedures Unit 19: Basic Layout Materials, Tools, and Accessories Unit 20: Basic or Semiprecision Layout Unit 21: Precision Layout Section 7: Hand Tools and Bench Work Unit 22: Holding, Striking, and Assembling Tools Unit 23: Hand-Type Cutting Tools Unit 24: Thread-Cutting Tools and Procedures Unit 25: Finishing Processes - Reaming, Broaching, and Lapping Unit 26: Surface Finishing Processes Section 8: Metal-Cutting Technology Unit 27: Physics of Metal Cutting Unit 28: Machinability of Metals Unit 29: Cutting Tools Unit 30: Operating Conditions and Tool Life Unit 31: Carbide Cutting Tools Unit 32: Diamond, Ceramic, and Cermet Cutting Tools Unit 33: Polycrystalline Cutting Tools Unit 34: Cutting Fluids - Types and Applications Section 9: Metal-Cutting Saws Unit 35: Types of Metal Saws Unit 36: Contour Bandsaw Parts and Accessories Unit 37: Contour Bandsaw Operations Section 10: Drilling Machines Unit 38: Drill Presses Unit 39: Drilling Machine Accessories Unit 40: Twist Drills Unit 41: Cutting Speeds and Feeds Unit 42: Drilling Holes Unit 43: Reaming Unit 44: Drill Press Operations Section 11: The Lathe Unit 45: Engine Lathe Parts Unit 46: Lathe Accessories Unit 47: Cutting Speed, Feed, and Depth of Cut Unit 48: Lathe Safety Unit 49: Mounting, Removing, and Aligning Lathe Centers Unit 50: Grinding Lathe Cutting Tools Unit 51: Facing Between Centers Unit 52: Machining Between Centers Unit 53: Knurling, Grooving, and Form Turning Unit 54: Tapers and Taper Turning Unit 55: Threads and Thread Cutting Unit 56: Steady Rest, Follower Rests, and Mandrels Unit 57: Machining in a Chuck Unit 58: Drilling, Boring, Reaming, and Tapping Section 12: Milling Machines Unit 59: The Vertical Milling Machine Unit 60: Cutting Speed, Feed, and Depth of Cut Unit 61: End Mills Unit 62: Vertical Mill Operations Unit 63: Special Milling Operations Unit 64: Horizontal Milling Machines and Accessories Unit 65: Milling Cutters Unit 66: Milling Machine Setups Unit 67: Horizontal Milling Operations Unit 68: The Indexing, or Dividing, Head Unit 69: Helical Milling Unit 70: Cam, Rack, Worm, and Clutch Milling Section 13: Grinding Unit 71: Types of Abrasives Unit 72: Surface Grinders and Accessories Unit 73: Surface Grinding Operations Unit 74: Cylindrical Grinders Unit 75: Universal Cutter and Tool Grinder Section 14: Metallurgy Unit 76: Manufacture and Properties of Steel Unit 77: Heat Treatment of Steel Unit 78: Testing of Metals and Nonferrous Metals Section 15: Cellular Manufacturing Unit 79: Cellular Manufacturing Unit 80: Continuous Improvement Unit 81: Pull (Kanban) Systems Unit 82: Total Productive Maintenance Unit 83: Value-Stream Mapping Unit 84: Workplace Organization Section 16: Computer-Age Machining Unit 85: The Computer Unit 86: Computer Numerical Control Unit 87: CNC Turning Center Unit 88: CNC Machining Centers Unit 89: CAD/CAM Section 17: Advanced Manufacturing Technology Unit 90: Instant Digital Manufacturing Unit 91: Cryogenic Treatment/Tempering Unit 92:QQC Diamond Coating Unit 93: Direct Metal Deposition Unit 94: e-Manufacturing Unit 95: STEP-NC and Internet Manufacturing Unit 96: Optical/Laser/Vision Measurement Unit 97: Electrical Discharge Machining Unit 98: Robotics Unit 99: Manufacturing Intelligence: Can a Company Survive without Real-Time Knowledge Unit 100: Multi-Tasking Machines Section 18 Glossary Appendix of Tables Index

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